PLC Programming course for Novice by 5M Integrated Solution P Ltd

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Module 1. Basics
• Review Electrical definitions
• NO/ NC concepts
• Switching Elements
• Defining Contactors / Relays, Push Buttons. Overload Relays
Module 2: Relay Logic Circuit development (Control Circuit development)
• Introduction Holding Circuit
• Direct On Line Circuit
• Practice Direct On Line circuit
• Introduction to Timers
• Circuit development using Timers
• Star Delta Circuit
• Practice Wiring Star Delta Circuit
Module 3 & 4: Control Circuit ( Contd. )
• Defining Interlocks
• Control Circuit development using interlocks
• Practice Control Circuit Development

: Introduction to sensors
• Introduction to Proximity sensor
• NPN and PNP Proximity Sensors
• Namur proximity Sensors
• Using proximity sensors in Control Circuit
• Introduction to Magnetic Switches / Read Switches
• Using Read Switches in Control Circuit
• Trouble Shooting and diagnosis
VFD Drives
• Control wiring of Drives
• Communication with PLC

Module 1: Introduction to PLC
Programmable Logic Controllers History and importance
• PLC Fundamentals- Definition
• PLC Hardware & Architecture-Main Parts and Block Diagram
• Memory Structure of PLC –Definition and Types
• Source & Sink Concepts
• Number System – Binary , Octal , decimal & Hexadecimal/Number system base conversion
• Boolean Algebra & Logic Gates – Theorems , Digital Logic Gates and function of truth table

Module 2 & 3: PLC Programming

• Sink Source Concept

• Addressing- Bit type addressing with example and register type addressing with example
• PLC addressing
• Wiring different field devices to PLC
• PLC wiring with practice
• Introduction to PLC Programming Software
• Creating New Application, addressing
• Introduction to Ladder Diagrams
• Basic Programming Instruction s
• Upload /download /monitoring
• Practice On PLC

Module 5 and 6 :

• Practice on PLC
• Forcing of I/O‘s
• Fault finding/Troubleshooting, Documentation

• Introduction to data register and addressing
• Mathematical calculations
• Basic Data Transfer Instructions
• Practice with some basic programs

Module 7: HMI ( with practice on GT 1000 HMI of Mitsubishi )
• Getting started with HMI
• Creating applications, Creating Tags
• Downloading / Uploading programs
• Creating Alarm Messages
• Communication with PLC
• Fault Diagnostics