Course Duration in Hours
10
10
Define
Voice of the Customer, Business
Cost of Poor Quality
Kano Analysis
Quality Function Deployment
Goal-Means Diagram & CTQ
Drill down tree
Prioritization matrix
DMAIC screening
Business Case & Project Charter
Project Management (PM) Tools
Measure
Process Characteristics
Data Collection
Measurement System Analysis which includes Gage R&R, Attribute Agreement Analysis
Basic Statistics and Probability
Graphical plots like histogram,
Dot plot, Individual value plot,
Multi-vari chart, Time series plot
Rational Sub-grouping
Sigma level for overall & sub-grouped data
Process Capability Indices
Goal Setting and Feasibility
Analyze
Failure Mode and Effects
Analysis (FMEA)
Value stream mapping
Qualitative Screening
Exploratory Analysis
Measuring & Modeling
Relationships between Variables
Sample Size determination for Hypothesis test
Sample size determine for Lot testing
Hypothesis testing for normally distributed data which includes t test, ANOVA, Bartlett, Levene, F-test, ANOM
Hypothesis testing for non-normal data which includes 1-sample sign, Mann-Whitney, Moods-Median, Kruskal Wallis
Hypothesis testing for discrete data which include 2-proportion, chi-square test
Correlation & Regression including discussion on R-squared, R-squared predicted
Improve
Design of Experiments (DOE) includes Full Factorial & Fractional Factorial experiments
Y=f(x) model development
Graphical plots includes Main effects Plot, Interaction Effects Plot, Cube Plot, Surface Plot, Contour Plot
Response Optimization using constraints
Theory of Constraints for Solutioning
Lean Methods like SMED, JIT, Kanban, Total Productive Maintenance, Poka Yoke
Full Scale Implementation Project Plan & Validation
Control
Control Plan which includes Risk mitigation dashboard, Poka Yoke dashboard, Audit & Inspection Plans
Statistical Process Control (SPC)
Control charts including p, np, c,u, Xbar-R, Xbar-S, I-MR chart
Solution Documentation
Financial Benefits Projection Executive Summary & Handover to Process Owner
Jishuken Center of Excellence, Faridabad,IN